Product Description

The CCM-24 Cap Compression Molding Machine is a high-speed, continuous compression molding system designed for the efficient production of plastic caps from HDPE and PP materials. Unlike traditional injection molding, which requires heating the material to high temperatures and injecting it into closed molds, compression molding operates at a lower plasticization temperature of approximately 180°C. This results in shorter cycle times, lower energy consumption, and reduced cooling requirements.

The machine extrudes granulated compound material, cuts it into precise single pellets, and inserts each pellet into individual cavities on a continuously rotating turret. Each of the 24 cavities receives a gob of resin and is raised to clamp with the forming upper punch, producing finished caps that are ejected onto a conveyor belt for real‑time inspection. The rotary design ensures continuous production with no injection downtime, significantly increasing yield.

This CCM‑24 system is ideal for medium‑to‑large scale cap production, offering high output, stable quality, and low operating costs.

Key Features

1. High-Speed Continuous Production
The rotary compression molding process eliminates injection downtime, enabling continuous production with cycle times as low as 1.44 seconds. For 3025 caps, the machine achieves an output of 24,000 caps per hour.

2. Lower Processing Temperature
Compression molding operates at approximately 180°C – significantly lower than injection molding. This reduces energy consumption in both heating and cooling, lowers operating costs, and minimizes material degradation.

3. Superior Cap Quality
The compression process produces caps with uniform wall thickness, consistent weight, and excellent dimensional stability. The absence of flow lines and gate marks – common in injection molding – results in a cleaner, more professional appearance.

4. No Runner Waste
Unlike injection molding, compression molding produces no sprue or runner waste. All material is formed into finished caps, maximizing material utilization and reducing raw material costs.

5. Stable Weight Control
Precise pellet metering ensures consistent cap weight, typically within ±0.05g tolerance – critical for sealing performance and customer satisfaction.

6. Full Automation & Integrated Auxiliaries
The system includes automatic feeder, color masterbatch machine, air‑cooled chiller, cap cooling machine, slitting machine, and CVS inspection system – forming a complete production line from raw material to finished caps.

7. Premium Components for Reliability
Key components are sourced from world‑renowned brands: Siemens motors and drives, Schneider electrics, Omron sensors, Delta PLC and HMI, and Yuken hydraulic valves. This ensures long‑term stability and low maintenance.

Company Profile

Shine Dew Technology focuses on water, beverage, and packaging equipment projects, covering standalone machines, complete lines, engineering planning, and after-sales coordination. For products such as 5 Gallon ISB molding machines, our team supports solution matching from equipment selection to project delivery, helping customers reduce communication cost across procurement, installation, and production start-up.

We work with customers on equipment selection, line matching, technical communication, and follow-up service, so upstream bottle manufacturing can connect more smoothly with downstream washing, filling, capping, and packaging systems.

Suitable Applications

• Beverage caps – water, juice, carbonated drinks, and sports beverages
• Pharmaceutical caps – medicine bottles and healthcare packaging
• Cosmetic caps – personal care and beauty product closures
• Food caps – sauce, oil, and condiment packaging
• Industrial caps – chemical and lubricant containers
• 3025 standard caps – widely used for 5‑gallon water bottle closures

Logistics Information

• Standard export packing is prepared according to machine structure and transport safety requirements.
• Shipping method can be arranged by sea, rail, or combined logistics based on destination and delivery schedule.
• We can support shipment documents, loading coordination, and installation preparation before arrival.

Parameter Table

The following specifications can be used to review model configuration, production capacity, and project matching requirements.

FAQ

Q1: Can you provide more information about this product, and quote the best price?
A: Sure, please contact us via any methods showed on this page, and we will send our product catalog, company profile for your reference.What's more, we will customize detailed offer according to your specific requirements.

Q2: The price is a little higher than my budget. Can you offer a better price?
A: The first proposal is preliminary design, as a professional buyer; pls don't only focus on the price. If you have any question or request, pls don't hesitate to contact us. Then we will adjust the configuration and quality according to your request. Your feedback will lead us to make the proposal to match your request.

Q3: What else need to be paid attention besides price? 
A: except for the price, we also need pay attention to quality, product construction, design principle, configuration of part list, reasonability, convenience of operation, professional, service and etc.

Q4: Can you provide turnkey project service?
A: Yes, of course, we can provide the full set of turnkey project service to you.

Q5: How long of your warranty?
A: Regarding warranty, normally we offer 1 year warranty/3000 hours warranty, and we also offer lifetime maintenance.

Q6. Do you accept OEM order?
A: Yes, we have strong design team and technical team. Therefore we can also accept OEM and customized order with special requirements.